Dispersants in Waterborne Coatings: Selection and Dosage
Dispersants in Waterborne Coatings
Effective pigment dispersion determines final coating quality — gloss, hiding power, color consistency, and shelf life. Dispersants reduce the energy required to break pigment agglomerates and provide steric or electrostatic stabilization to prevent re-flocculation.
Wetting vs Dispersing
Wetting agents (low-MW surfactants) reduce the surface tension of the aqueous phase, enabling the liquid to displace air from pigment surfaces during grinding. Typically used at 0.1–0.5%.
Dispersants (polymeric or oligomeric) anchor to pigment surfaces via anchor groups (amine, phosphate, carboxyl) and provide a stabilizing shell through the tail group.
Dosage Guidelines
| Pigment | Surface Area | Typical Loading (on pigment) |
|---|---|---|
| TiO2 (rutile) | 6–8 m²/g | 1.5–3% |
| Carbon black | 50–300 m²/g | 10–25% |
| Organic pigments | 20–100 m²/g | 5–20% |
| Talc / CaCO3 | 2–5 m²/g | 0.5–1.5% |
Troubleshooting
- Flooding/floating: Insufficient dispersant; increase loading or switch anchor chemistry.
- Viscosity rise on storage: Under-dispersed system; re-grind with higher dispersant dose.
- Foam during dispersion: Add defoamer after dispersion step, not before.
HMEChem supplies polymeric dispersants compatible with all major waterborne binder systems.
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